What are Solder Sleeves?


Connecting wiring is important for numerous electronic applications, ensuring that signals can efficiently be transferred to and from components as needed. When connecting together wires, there are numerous methods that may be used depending on the application, wires, voltages, and various other characteristics. Soldering is a simple and efficient method of connecting wires, often encompassing the attachment of wires with a fusible metal alloy that is melted to the joint. For those concerned with messing up wire connections, soldering can present issues if terminal blocks come loose or if the initial process is carried out incorrectly. Rather than manually soldering together wires with the risk of a failure, the solder sleeve is a component that serves as an alternative option that can electrically and mechanically join wires with ease.

As stated before, the general method of soldering two wires together consists of joining wires before a filler metal is melted into the joint. Rather than melting the working project itself with large equipment such as is seen in welding procedures, soldering can be as simple as utilizing a hand-held soldering iron to complete the joints of circuitry. While the process is simple, one must always ensure that the contacts or connector are not damaged by the heat of the soldering gun, and corrosion and vibration both pose a major threat if soldering is not carried out correctly. As such, it can be useful to have an alternative method for those who are uncomfortable with soldering or simply do not want to take a chance on the quality of the connection.

In order for the solder sleeve to establish a mechanical and electrical connection between wires, it takes advantage of a heat shrink tube, solder, and hot melt glue. The entire process is fairly simple to carry out, and it does not require a soldering iron for establishing a connection. Instead, the solder sleeve can be used with almost any type of heat gun or device that can reach the temperatures needed for melting certain components.

To first begin the assembly, the wires are inserted into the two openings of the solder sleeve on each side. It is important to ensure that the exposed wires are placed on top of one another so that a connection is established. From there, heat should be applied to the solder sleeve in order for the glue to begin melting so that it can secure the wires. At the same time, the heat shrink tube will also begin to tighten around the wires to produce a strain-relief that both insulates the exposed wiring and ensures the protection of the joint from moisture.

Beyond being used for the connection of a single wire, solder sleeve components can also benefit wire splitting and termination as well with the same installation techniques. As such, one can avoid the need for more complex splitting and terminating procedures for multiple wire strands. A common example of an application in which a solder sleeve may be used for multiple wires is when two stepper motors are slaved to a single driver.

Solder sleeves can be used for a number of wires in order to establish connections, and they can be very beneficial and reliable for certain applications. At AOG Purchasing, we serve as a top supplier of electronic parts and components such as wiring, semiconductors, terminals, relays, and much more. With our dedication to rigorous quality control standards, we ensure that every item comes from a trusted manufacturer and ships alongside its qualifying certifications or manufacturing trace documentation as applicable. Begin the part procurement process today with a personalized quote when you fill out and submit an Instant RFQ form as provided on our website.


Share


October 14, 2021
January 18, 2021

Recent Twitter Posts

Semiconductor's Certifications and Memberships
Thank You for Visiting AOG Purchasing.

Don't Forget That We Can Give You a Quote for Parts Within 15 Minutes If You Fill Out The Instant RFQ Form.

Request for Quote

We use cookies to ensure that we give you the best experience on our website. If you continue to use this site we will assume that you are happy with it.